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Sai Kailash Gandla

NA

Sai Kailash Gandla
  • NA

    Graduates 10/12/2025

  • Industrial Engineering

    University of Houston

  • Send message to "gandlasaikailash"

Education

  • University/College: University of Houston
  • Major: Industrial Engineering
  • Minors: NA
  • Start Date: 10 January 2024
  • University/College: Amrita School of Engineering
  • Major: Mechanical Engineering
  • Minors: NA
  • Start Date: 10 June 2018

Work Experience

Research Assistant – Selva Research Group

University of Houston 02 July 2024 To Present

Designed and optimized high-performance superconductor tape manufacturing machines using SolidWorks and Ansys, achieving a 30% reduction in production costs and a 40% improvement in performance compared to existing market solutions. These advancements significantly enhanced product efficiency, compliance, and competitiveness. Streamlined production processes and optimized lab layouts by implementing Six Sigma, lean manufacturing, and Kaizen methodologies, leading to improved product quality, higher yield, reduced cycle times, and greater workspace efficiency. The integration of 5S principles and value stream mapping created a more efficient, compliant, and ergonomically optimized environment. Managed the procurement and inventory of materials, including tape spools and chemicals, using ABC analysis, reorder point, and safety stock calculations, resulting in optimized inventory levels, significant cost savings, and seamless research operations. Additionally, maintained detailed records of laboratory equipment and supplies to enhance operational efficiency and facilitate maintenance processes.

Skills:
  • 3D Modeling (SolidWorks)
  • ANSYS
  • AutoCAD
  • CREO
  • ERP
  • Lab Research
  • Lean Manufacturing
  • Matlab
  • Microsoft Excel
  • Python
  • Six Sigma
  • SQL
  • Tableau)

Associate Software Engineer

Bosch Global Software Technologies 17 August 2022 To 01 November 2023 (1 Year 2 Months 15 Days)

Spearheaded the development and verification of automotive powertrain software functions in MSR, ensuring adherence to MISRA V3.1 standards and the ASPICE model. Managed multiple Functional Components (FCs) within Electrical Charging Devices and Powertrain BCs, delivering precision and reliability in software design. Collaborated with cross-functional global teams to create customer-focused software solutions for European and Asian clients, including VW, Mercedes-Benz, Stellantis, Suzuki, and Navistar. Delivered tailored vehicle charging and powertrain software within an agile framework, maintaining over 75% efficiency. Implemented Unit testing, Software In Loop (SIL), Hardware In Loop (HIL) testing, and FMEA methodologies throughout the software development lifecycle. Identified and resolved a critical bug in the Volkswagen project, preventing potential failure and saving over $60,000 in costs, an achievement recognized with the prestigious BRAVO award

Skills:
  • ANSYS
  • AutoCAD
  • CREO
  • ERP
  • Lean Manufacturing
  • Matlab
  • Microsoft Excel
  • Python
  • Six Sigma
  • SQL
  • Tableau)

Mechanical Engineer Intern

Ingersoll Rand 10 January 2022 To 02 July 2022 (5 Months 22 Days)

Played a key role in the Innovative2Value project, implementing Lean methodologies such as fishbone diagrams and 4M analysis on AODD pump mufflers, resulting in annual cost savings of $100,000 in manufacturing. Executed comprehensive performance and durability testing on prototypes and competitor pumps, utilizing statistical analysis to drive design optimizations, leading to a 9-10% improvement in AODD pump efficiency. Applied DFMEA and developed functional block diagrams to address quality issues in ARO pumps, driving significant process improvements. Additionally, created detailed work instructions for AODD pump assembly, reducing assembly time by 40%.

Skills:
  • ANSYS
  • AutoCAD
  • CREO
  • ERP
  • Lean Manufacturing
  • Matlab
  • Microsoft Excel
  • Python
  • Six Sigma
  • SQL
  • Tableau)

Equal Employment Opportunity

  • LGBTQ: no
  • Ethnicity: Asian
  • Disability: no
  • Veteran: no
  • First-generation College Student: yes
  • Pell Grant Eligibility: no
  • Work Authorization: yes
  • Visa Sponsorship: no

Certification & Awards

SOLIDWORKS CAD Design Professional (CSWP)

30/04/2021

Dassault Systems

BRAVO Award

26/07/2023

Bosch

Personal Information

  • Experience Time

    NA

  • Gender

    Male

  • Age

  • Currently pursuing

    Certificate

  • Languages

    english,hindi

Skills

  • 3D Modeling (SolidWorks)
  • 5S Standards
  • Agile Development
  • Analytical and Problem-Solving Skills
  • Analytical Thinking
  • ANSYS
  • AutoCAD
  • C Programming
  • CATIA V5
  • Classified Material Handling
  • Collaboration and Teamwork
  • Collaboration skills
  • Continuous Improvement
  • CREO
  • Cross-Functional Project Management
  • Cross-Functional Team Collaboration
  • Data Visualization (Tableau, Power BI)
  • Data Visualization Tools (Tableau
  • Demand Forecasting
  • Design for Six Sigma (DFSS)
  • Engineering problem solving
  • ERP Systems
  • Excel
  • FMEA (Failure Mode and Effects Analysis)
  • Inventory management
  • Kaizen
  • Lean Six Sigma
  • Manufacturing Engineering
  • Manufacturing Process Improvement
  • Manufacturing Quality Assurance
  • Mathematical Modeling
  • MATLAB/Simulink
  • Microsoft PowerPoint
  • Negotiation Skills
  • New Product Development
  • Operations Research
  • Probability and Statistics
  • Procurement
  • Procurement Compliance
  • Product Design
  • Project Planning
  • Regression Analysis
  • Revit
  • Risk Assessment
  • Risk Management (Engineering)
  • Root Cause Analysis
  • Software In Loop (SIL)
  • SQL
  • Statistical Process Control (SPC)
  • Supplier Quality Management
  • Supply Chain
  • Supply Chain Management
  • Total Productive Maintenance
  • Unit Testing
  • Value Stream Mapping

Career Interest

Open to Different Industries

No

Location Type:

on site, hybrid

Location:

NA

Employment Type:

internship, entry level jobs

Industry:
  • Engineering
  • Operations

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